blast furnace kinetic online process model

A complex online model for the iron ore reduction in the …

A complex multiphysics model has been developed to simulate the reduction of iron ore in the blast furnace (BF) shaft for various operational conditions …

Hydrometallurgical Leaching Behavior and Kinetic …

urbanization process. A large amount of energy and sources were wasted in this process, which blocked not only the implementation of the energy conservation but also emis-sion reduction policy [1, 2]. Blast furnace slag (BFS) was the most major by-product generated by quenching molten iron slag and was suitable for recycling to obtain the other

Multi-dimensional transient mathematical simulator of blast furnace

The rates of the interactions among the phases and the chemical reactions were evaluated based on kinetic theories. The model successfully reproduced the fields of velocity, temperature and reaction in the furnace and its validity was confirmed. ... T1 - Multi-dimensional transient mathematical simulator of blast furnace process based on multi ...

Multi-dimensional transient mathematical simulator of blast furnace

The ironmaking blast furnace is regarded as one of the biggest and most complex industrial reactors, because it includes various materials like gas, lump granular materials, liquids and powders and more than 30 major reactions and phase changes in a single reaction vessel.The mathematical simulator of this process developed in this …

On-line detecting the tuyere coke size and temperature …

While the tuyere combustion condition under all-coke smelting model of blast furnace could supplying a direct manner to observing how the new energy affecting the coke combustion and temperature ...

Mathematical Modeling of the Blast Furnace Process

Dmitriev, A. N. Mathematical Modeling of the Blast Furnace Process. Ekaterinburg: IMET UB RAS, 2019. On the basis of modern concepts, the results of many years of research on the mathematical modeling of the blast furnace process are presented. A complex of mathematical models is described, including two-

Review Recent Progress and Future Perspective on …

In this paper, the recent activity and progress on the development of advanced mathematical model of blast furnace and future per- spective for desirable model are …

Numerical Analysis on Flow Behavior of Molten

The three-dimensional model was developed according to number 4 of the main trough of blast furnace at China Steel Co. (CSC BF4). The k-ε equations and volume of fluid (VOF) were used for describing the turbulent flow at the impinging zone of trough, indicating fluids of liquid iron, molten slag, and air in the governing equation, …

Multi-dimensional transient mathematical simulator of blast …

A blast furnace operation simulator based on the multi-fluid theory was developed in this study. This model classified the materials in the furnace by the flow …

Development of a Blast Furnace Model with Thermodynamic Process …

This work represents an extended abstract of a study presented at the PRES 2016 conference. Despite the fact that alternative processes such as Corex® and Finex® have already been established on industrial scale, the blast furnace route continues to be the most important process used to produce pig iron. Due to its …

Co-combustion kinetic analysis of biomass hydrochar and …

The blast furnace-converter process still plays a dominant role in China's iron and steel industry, which consumes a lot of coke and releases 1.8 t/ton-2.2 t/ton of CO 2. Therefore, the transformation of energy conservation and emission reduction are very critical for the iron and steel industry with huge output and energy consumption.

Review of hydrogen-rich ironmaking technology in blast furnace

The global warming promotes the steel industry to replace part of coke by injecting hydrogen-rich fuel into the blast furnace to reduce CO2 emissions and energy consumption. In this paper, the injected hydrogen-rich fuels and effects of hydrogen-rich smelting on burden reduction and property evolution were introduced, and the hot …

A Kinetic Ladle Furnace Process Simulation Model: Effective …

The ladle furnace (LF) is widely used in the secondary steelmaking process in particular for the de-sulfurization, alloying, and reheating of liquid steel prior to the casting process. The Effective Equilibrium Reaction Zone model using the FactSage macro processing code was applied to develop a kinetic LF process model. The slag/metal …

High-temperature capture of CO2 by Li4SiO4 prepared …

4 prepared with blast furnace slag and kinetic analysis Haiyang Wang1 • Zhang1 • Guangwei Wang1 • Qi Wang1 • Tengfei Song1 Received: 30 August 2017/Accepted: 4 March 2018/Published online: 12 March 2018 Akade´miai Kiado´, Budapest, Hungary 2018 Abstract Blast furnace slag was leached using HCl to prepare lithium-based ...

Kinetic Analysis of Blast Furnace Dust Recycling with Flash …

The blast furnace ironmaking process generates large amounts of gaseous emissions and solid wastes from its routine operation every year. As the typical solid waste, the blast furnace dust (BFD) can be recycled as a raw material with its contained valuable contents of iron oxide and carbon [].Recovering these BFD has the benefits for both the …

Transient 3D hydrodynamic model of a blast furnace main …

However, another important vessel used in ironmaking is the Blast Furnace Trough (BFT) or main trough, a trench-like receptacle lined with castable refractories wherein the products of the blast furnace –molten hot metal and slag– are collected after their extraction from the BF and separated by density difference.

Blast Furnace

The blast furnace uses iron ore as the iron-bearing raw materials, coke and pulverised coal as reducing agents and lime or limestone as fluxing agents. The main objective of blast furnace …

Numerical modeling and analysis of hydrogen blast furnace …

DOI: 10.1016/j.fuel.2022.124368 Corpus ID: 248468340; Numerical modeling and analysis of hydrogen blast furnace ironmaking process @article{Li2022NumericalMA, title={Numerical modeling and analysis of hydrogen blast furnace ironmaking process}, author={Jun Yu Li and Shibo Kuang and Lulu Jiao and Lingling Liu and Ruiping Zou and …

Data-driven predictive control for blast furnace ironmaking process

High performance control of blast furnace (BF) ironmaking process is a difficult problem due to the high temperature ... efforts have been made on thermodynamic and kinetic research and research has been made in constructing mathematical models to simulate and understand the inner phenomena in blast furnace (Bi et al., 1992, Koki et …

Kinetic Modeling of the Premixed Combustion of …

Blast furnace gas (BFG) is an important residual fuel gas formed in the blast furnaces. Its utilization for heating and power generation improves the overall energy efficiency of steel industry. In this work, the …

Blast furnace | Definition, Temperature, Diagrams, & Facts

Blast furnaces produce pig iron from iron ore by the reducing action of carbon (supplied as coke) at a high temperature in the presence of a fluxing agent such as limestone.Ironmaking blast furnaces consist of several zones: a crucible-shaped hearth at the bottom of the furnace; an intermediate zone called a bosh between the hearth and …

Review on Modeling and Simulation of Blast Furnace

discrete element method (DEM) and two-fluid (or multi-fluid) model (TFM), respectively.[9] Because of the complexity of BF, it is yet difficult to use one kind of numerical model to describe the entire BF process, leading to the potential trends in the development and application of multi-scale BF models toward tackling practical problems.

Review on Modeling and Simulation of Blast …

The design and control of blast furnace (BF) ironmaking must be optimized in order to be competitive and sustainable, particularly under the more and more demanding and tough economic and...

Review of hydrogen-rich ironmaking technology in blast furnace

The global warming promotes the steel industry to replace part of coke by injecting hydrogen-rich fuel into the blast furnace to reduce CO 2 emissions and energy consumption. In this paper, the injected hydrogen-rich fuels and effects of hydrogen-rich smelting on burden reduction and property evolution were introduced, and the hot …

Review on Modeling and Simulation of Blast Furnace

The design and control of blast furnace (BF) ironmaking must be optimized in order to be competitive and sustainable, particularly under the more and more demanding and …

Collaborative Optimization Model of Blast Furnace Raw …

Yang et al. established a multi-objective optimization model for the blast furnace ironmaking process based on the conservation of energy and matter, with the energy consumption, cost, and CO 2 emission of blast furnace ironmaking as the objective function, and blast furnace batching, iron quality parameters, and production indexes …

Multi-dimensional transient mathematical simulator of blast …

The ironmaking blast furnace is regarded as one of the biggest and most complex industrial reactors, because it includes various materials like gas, lump granular materials, liquids …

Design and Application of a Spreadsheet-based Model …

2.2. Blast Furnace Model The blast furnace model is an iterative heat and mass bal-ance over the furnace calculated for input calibration con-stants. The calculations are based or converted to units on a per tonne hot metal (thm) basis. Furnace dimensioning is not included, nor are various factors such as ferrous burden

DEM-CFD investigation on the blast furnace raceway …

As shown in Fig. 1 (a), the blast furnace is a complex system including physical processes and chemical reactions.And the raceway is the direct power source of the blast furnace. Specifically, in the lower part of the blast furnace, hot air is blasted into the coke bed through tuyeres located around the furnace's circumference, thus forming …

Review on Modeling and Simulation of Blast Furnace

facilitated with granular kinetic theory (GKT) to directly ... process of blast furnace. [79] ... Simulated blast furnace geometries of a) full 3D model, b) slot model, and c) sector model ...